Overall, I believe Hisuns 500 UTV is quite balanced. Check your spark plugs to ensure they are not coated with a foreign substance such as fuel, oil, or coolant. Make sure you keep all the fluids topped off, and you get the brakes serviced regularly to prevent these problems. While Massimo is a high-quality, well produced UTV brand, they still have common issues associated with them. 2. My reserve was full the whole time but the trapped air didnt allow it to move. The cable is not broken. will not shift out of gear. Replace the module if you find it faulty. Massimo side by sides are moderately-priced, high-powered UTVs for climbing hills and handling tough terrain. Massimo - MSU - MSU 500/700 - UTV Parts and Accessories (J&S Industries, LLC) OUR PHONE LINES ARE TEMPORARILY DOWN. Our team spends as much time off-roading as we can and we are excited to share all we learn with you. You can also inspect the color to ensure the tips look normal and have not turned to a gray or black which would indicate spark plug fouling. Spacious cargo bed for hauling farm produce, hay, and other cargo. They are often thousands less than their competitors, but they still have their list of common problems. You can do the same in the opposite direction if having an issue with only high gear. . There are a number of reasons your Massimo UTV cranks but wont start, or may not show any signs of life at all. Aftermarket belts also use a harder compound to make them last longer, which may wear your clutch sheaves over time. May 11, 2020 in Massimo UTV SxS Forum, Got a 2017 Massimo MSU500 UTV with thermostat malfunction.. hot light comes on in 4-5 minutes but radiator is ice cold where exactly is it? To test your battery, youll need a multimeter set to voltage. While Massimo UTV is praised for its quality, good price, and efficient service, there are however some problems ascribed to the UTV by some owners. Replace any damaged components. Make that the air filter is clean and that the airbox intake is . I love to attend race events and car shows throughout the country. By MMC. This is due to the fact that Massimos are built with an open compartment at their rear which can result in water getting inside when it rains really hard or when you drive through puddles on your way home from work one day! Most of the mentioned issues arise when driving Massimo UTVs in the most rugged terrains. Check the exhaust system in addition to the air intake. Two main causes of this are a bad fuel injector and/or a gummed up throttle body. Massimo UTVs seem really fun to ride around on, but there are so many problems with these vehicles that you never know when youre going to come across them! Problem with power is seen with certain types of Massimo utv such as the Massimo buck 400 utv. If you can shift gears with the engine off, you know that the gear-shifting mechanism, as well as the inside of the gearbox, most likely works fine. Air Flow. Oil Filter for 250cc thru 800cc UTV's & Side by Side's. HJX0604C fits Hisun. 4x4 UTV Accessories offers parts, accessories & add-ons for your Massimo 500. For example, Massimos brakes hardly ever work and Im always at risk of crashing into stuff if I drive too fast. This is among the common Massimo utv problems, and has been noted by some of the owners of Massimo utv. Other problems include loud noises when shifting, hard shifting, or not being able to shift at all. If you are, however, unable to shift gears with the engine off, we recommend you jump straight down to Step 4. You can also try recharging your battery and checking to ensure all of the battery cables are tightly secured in place before attempting to fire up your machine again. I used to drive it a few times a year, treatinjg the gas or emptying it when I could. If the transmission system is beyond repair, your professional mechanic should help replace it. Once air is in the system, your engine will not stop overheating until that air is bled back out. There are however not free from problems. Keep your hands and all loose objects clear of clutches to avoid potentially fatal damage. While working on the farm or driving outdoors, the wires can get cut or torn easily by a tree branch or other similar objects. Inspect the EBS fiber washers (one on each side of the EBS bushing) on the primary clutch to see if they are worn out. The throttle body has been changed. RwpJtk from UTV Board. Primary hours. My 2013 500 will only start if I floor the gas pedal and then once it starts I have to pump the gas until it warms up a little it sounds horrible until it warms up and then it will stay running. I have a copy of the owners manual if you still need it. Eric Schoembs from ATV Connection. Is water circulating? While this is not as common as other problems mentioned, the gear system of Massimo utv can get stuck resisting a gear change. Falcon Ridge Full Cab Enclosure w| Aero-Vent Windshield - Massimo MSU 500 . If it looks faulty, replace it. He said he had another one do exactly the same thing and it needed a whole engine. If you try to shift on an electric shift ATV, you may hear the shift motor moving, but it does not shift completely. Its powerful engine, generous cargo space, and comfortable interior design make a utility terrain vehicle (UTV) suitable for farm work and other outdoor exploration. Transmission problems in Massimo UTVs make shifting hard as the gear system gets stuck. I included a pic I took with my cell as that was the only was to see it. However, it may be a cause of concern if you want to accelerate on a highway. Engine -. We have lower prices on hard to find gear for your Massimo Utility Vehicle including Snow Plows, Windshields, Cab Enclosures, Heaters, Lift Kits, Stereos, Rear Seats, Hood Racks, Roof Racks, Camo Kits & so much more. When idling, the primary clutch on a belted CVT transmission is supposed to spin freely without engaging (not pulling on the belt). Posted by greg spies on Nov 25, 2017 5 Related Answers Anonymous 421 Answers SOURCE: 2003 Dodge DSL 2500 transmission shifting problems Upload or insert images from URL. Welcome to my world. It is supposed to spin freely in one direction and be locked in the other direction. Greatly appreciated! The company was founded in 2009 and has since then grown tremendously. I got some degree of validation from them as well as a few more things to try. It is meant to guide where to begin your troubleshooting, not as a complete repair guide for all ATV transmissions. We will explore some of the Massimo UTV problems. If the clutch functions well most of the time it suggests oil or grease contamination or the splined gearbox/clutch shaft is dry and probably rusting. Joe Breaux Massimo was founded in the Fort Worth/Dallas, Texas area in 2009. PH: 616-432-6262 2016 Massimo Motor MSU-500 Camo. Below is a list of common models and specs for them. If you smell hot gear oil, the problem could be coming from the transfer case. Engine Problems 2. Youll then want to inspect the spray pattern of your fuel injector when you turn the key switch on. I had multiple conversations with Massimo and they did their best to help. Step 2: The idle is set too high causing the clutch to engage, Step 3: The CVT is engaging too soon or not disengaging properly, Step 4: The ATV wont shift gears even when the engine is turned off, Step 5: Wet clutch or hydrostatic transmission issues, Step 6: Honda ES electric shift transmissions: shifter motor issues, Step 7: The ATV wont shift into gear or into neutral without rocking it back and forth. Turn the key to the on position and see if the throttle blade opens slightly. Home. 2680 Kettner Blvd, San Diego, CA 92101, USA. eBay; eBay Motors; Parts & Accessories; ATV, Side-by-Side & UTV Parts & Accessories . It comes standard with a 3500 lb. Companies can, of course, distribute as many accessories as they wish. . WE ARE SORRY FOR THE INCONVENIENCE. I once smelled antifreeze so went thru and tightened all clamps and checked for leaks with none found but I did find one clamp that I tightened a few turns so could have been sucking air. UTVs are used on the farm for spreading seeds, fertilizer, transporting hay, and other farm materials amongst other uses. Based on the bubbles and continuous loss of water I fear its a gasket. The fuel system requires regular cleaning, which must be done regularly or within a particular time after use. If i let it cool off, it will run fine again for a few minutes, then repeat the process. The commonest of these is the headlights. Is there some type of adjustment that I need to make? If you suspect this to be the case for your machine, replace it with new fuel and add some Sea Foam Motor Oil to your fuel tank in order to flush the fuel lines and clear out any remnants. Inspect the ball-ends for wear. Can anyone tell me why and how it can be fixed? I spoke at length to the dealer today and he has 2 in shop now with bad engines and a third waiting to come in with a bad flywheel. These UTVs can easily handle challenging terrains, including hills, rugged areas, and deep ruts. Before installing a new belt it should be washed with warm soap and water and scuffed up with a green Scotchbrite pad. Add to Cart. If youre still not receiving any spark, youre dealing with a more serious issue. Bearings inside the diff may be worn out or sized. In fact, most ATVs are affected by this issue, some more than others. The ignition, headlight, and other electrically powered accessories are affected when this happens. Replace it if you find it worn out. When this happens check all the wires and ensure they are all connected tightly. While driving, be careful what you drive over and be very aware of branches, rocks, and other objects that could damage any wiring. 99% sure its head gasket. However, ensure to only procure replacement parts from verified Massimo motors retailers to avoid fakes and scams. Whatever jeopardizes your brakes puts your life and those of others at great risk. If you have any questions or suggestions regarding this article, please feel free to contact me. Hi, Im Haavard, the guy behind Boost ATV. If the bike does not move, you likely have an issue inside the gearbox. Troubleshooting an ATV that wont go into gear or wont shift gears can be quite complicated, but not always. This site is owned and operated by Yard Floor. thousands of miles on them, never any issues on any of them.. Its possible he didnt get all the air out. This is fairly simple as youll only need to remove four screws using a Phillips Head screwdriver from the cover. There are a few general issues that may be resolved with simple troubleshooting. I had exactly same question. Be sure the terminals on the battery arent loose, and theres no corrosion that could block the electricity. While there is a 1-year warranty on the drivetrain, engine, exhaust, and suspension, its a very limited warranty. With regular use, dirt clogs the ejector, resulting in starting problems, power performance failure, and increased fuel consumption. The engine sometimes overheats without any known cause. Inspect the battery connection for loose cables. Please note that the clutches will be spinning at high speeds. The brakes are grinding or failing, which indicates that there is insufficient brake oil or air in the braking system. This may assist you in narrowing down the problem. Garland, TX 75041-6107. All rights reserved. Category -. I've just about got it. The proper valve clearances can generally be found on a placard up under the drivers side fender of your machine, or in your service manual. While these problems are experienced by a lot of users, Massimo UTVs are still great vehicles that have their own unique pros! It may be hard to tell if the bearing is ok; just a slight drag may cause shifting issues. Try manually rotating the primary clutch; the bike should move. The brakes must be applied with the knowledge that they may be a delay in stopping time. Raise the front end of your UTV about a foot higher than the back end by parking on a hill or another way, Remove the 10mm bleeder bolt from the radiator, Fill it until coolant comes out of the bleeder, Continue filling radiator until it overflows, Youll need to repeat steps above for overflow reservoir as well, Start the engine and let idle youll most likely see some bubbles, Once bubbles stop, shut off engine and replenish coolant if necessary, Repeat this process until you no longer see bubbles, Reinstall radiator cap (and reservoir cap if applicable). Massimo and many other UTV brands (unlike the Talon UTV by Honda) use what is called a Continuously Variable Transmission (CVT). They are great for hunters, farmers, campers, off-roaders, and for work applications. Unbelievably high powered engines Perfect for any tough terrain Incredible suspension system Enough room for two persons Comfortable & well-designed interior Large storage containers at the back Cons Not the best braking systems Poor acceleration system Often has leaks Customer Reviews On Massimo UTV: Cant find any exploded diagrams that show it.. how to I remove it? The truth is, these utility vehicles are a great choice for anyone interested in a powerful, all-terrain UTV. Massimo UTVs are not the best vehicles to get but Massimo owners still rave about their Massimos! Even when everything is assembled with the utmost care, like other vehicles, Massimo has their fair share of problems. An intake valve and an exhaust valve. Also, look for debris such as old seals being drained out with the oil. Tenaciously, When youre purchasing a brand new vehicle, you expect a decent warranty. Anyone interested in a powerful, all-terrain UTV are great for hunters, farmers, campers, off-roaders and. 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